A mobile crusher is a portable crushing and screening plant designed for use in stone quarries, mining areas, recycling facilities, and construction sites. It performs material reduction (crushing) and separation (screening) directly on-site, eliminating the need for fixed plant installations and significantly reducing transportation costs.

Main Components of a Mobile Crusher

A mobile crusher plant generally includes:

  1. Primary Crusher (Jaw or Impact): Handles the initial breakdown of large stones.

  2. Secondary & Tertiary Crushers (Cone or Impact): Further reduce material size.

  3. Vibrating Feeder: Ensures consistent feeding to the crushers.

  4. Vibrating Screen: Separates crushed materials by size.

  5. Conveyor Belts: Transfers materials throughout the plant.

  6. Control Panel: Operates and monitors all functions.

  7. Chassis & Wheel System: Provides mobility. May be trailer-mounted or track-mounted.

Application Areas

  • Aggregate production (gravel, sand, crushed stone)

  • Road construction

  • Concrete recycling

  • Ore crushing in mining

  • Primary crushing of metallic minerals (e.g., iron, copper)

Advantages

  • High mobility: Quick setup and dismantling.

  • Reduced transport cost: The machine moves, not the material.

  • High production capacity: Ranges from 50 tph to 500 tph.

  • Diesel or electric operation options

  • Easy control with advanced automation

Types of Mobile Crushers

  • Jaw mobile crusher

  • Impact mobile crusher

  • Cone mobile crusher

  • Mobile screening plants

  • Crawler-type mobile crushers

  • Trailer-mounted mobile crushers